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Commutator Turning Machine Copper Burrs Remove For DC Motor With Copper Commutator

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Commutator Turning Machine Copper Burrs Remove For DC Motor With Copper Commutator

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Brand Name : WIND AUTOMATION

Model Number : WIND-3A-PL

Certification : CE

Place of Origin : China

MOQ : 1pc

Price : Negotiable

Payment Terms : T/T

Packaging Details : 1 Pallet Weight: about 1,100Kg Machine dimension: 1,100mm x 1100 mm x 1,830mm3

Condition : Used in automatic line

Certificate : Main Parts CE

Working station : One station One Cutter or Two cutters

Machine Color : White or accordingly to customer requirement

Three Axis : Servo device of X,Y,Z Axis

Turning Commutator Roundness : ≤0.0035mm

HS Code : 84581100

Lathed Purpose : Required Commutator OD, Surface micro finishing, Runout

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Commutator Turning Machine Copper Burrs Remove For DC Motor With Copper Commutator

WIND-3A-PL

This turning machine is controlled by three axis, equipped with vertical pressing arm and deburring device to remove remianing copper burrs between commutator cracks after turning. 1meter feeding rack improves machine storage and reduces manual loading and unloading time.

Armature feeding direction can be customized, from left to right or right to left. Operator put armature in the feeding rack, then stepping cylinder will transfer armature to cutting station. After cutting, stepping cylinder will transfer armature to deburring device to do deburring. (Note: both cutting station and deburring station are equipped with dust collector outlet ). After this step, the whole turning process is finished, then stepping cylinder will transfer it to feeding rack. Machine will alarm and stop working if the feeding rack is full. It will resume to work while operator take away all the finished armature.

Machine configuration

PLC Mitsubishi
Interface module Mitsubishi
Z axis servo motor Mitsubishi 750WX1
X axis servo motor Mitsubishi 750WX1
Vertical pressing servo motor Mitsubishi 750WX1
Touch screen Weinview
Conveyor belt Customized
Precise linear guides HIWIN customized
Precise ball screw rod TBI C3 Grade customized
Work plate Steel No. 45
Cutter transfer base Steel No. 45
V block installation base Steel No. 45
Cutter Diamond
V block holder Diamond
Cylinder Air TAC
Industry vacuum cleaner Equipped

Specification

Commutator roundness ≤0.0035mm(as per commutator material, shaft & ball bearing quality)
Surface roughness Ra 0.4(as per requirement)
Max cutting volume 0.1mm (commutator side)
Rotation speed range 3000rpm
Armature OD 20~100mm
Shaft length of commutator side ≤100mm
Shaft OD 3~25mm
Commutator OD 4.3~40mm
Z axis cutter feeding speed Set on touch screen, steplessly adjustable
Z axis cutter retreating speed Set on touch screen
X axis cutter feeding speed Set on touch screen, steplessly adjustable
X axis cutter retreating speed Set on touch screen
Z axis cutting length Set on touch screen, 4 cutting length adjustable(Max 30mm)
Z axis travel Max 80mm
Air source 4~6kg/cm2
Fixture Diamond V block
Total power 4KW
Weight 1000KG
Power supply Customized
Deburring device Equipped

The smallest armature been turned is with Lamination OD 22.7mm (0.89 inch), shaft diameter 3.0mm, commutator OD 7.0mm,

Please click below photo to view the video


China Commutator Turning Machine Copper Burrs Remove For DC Motor With Copper Commutator factory

Commutator Turning Machine Copper Burrs Remove For DC Motor With Copper Commutator Images

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